GINGER DEHYDRATION PLANT

MODEL

VEG_I

VEG_II

VEG_III

PRODUCT

VEGETABLES

VEGETABLES

VEGETABLES

RAW MATERIAL INPUT CAPACITY

400 TO 500 KG/HR

1000 - 1100 Kg/hr

1750 – 1800 Kg/hr

*MOISTURE TO EVAPORATE

400 to 450 KG/HR

900 to 980Kg/hr

1600 to 1650 Kg/hr

*HEAT LOAD

3,65,000 KCAL/HR @ 70% DRYER EFFICIENCY

10,50,000 KCAL/HR @ 70% DRYER EFFICIENCY

16,25,000 KCAL/HR  @ 70% DRYER EFFICIENCY

SUGGESTED HEAT EQUIPMENT

6,00,000 KCAL/HR

15,00,000 KCAL/HR

25,00,000 Kcal/ Hr

TOTAL DRYING BED AREA

54 SQ.MTR

108 SQ.MTR

175.5 SQ.MTR

MATERIAL BED THICKNESS

60-100 MAT THICKNESS

60-100 MAT THICKNESS

60-100 MM   MAT THICKNESS

*DRYING TIME

4-5 HOURS

4-5 HOURS

4-5 HOURS

1ST   STAGE DRYING BED AREA X LAYER

1.5 MTR X 6 MTR – 5 LAYER

45 SQ.MTR

1.5MTR X9 MTR X 5LAYER 67.5SQ.MTR

1.5 MTR X 18 MTR – 5 LAYER

135 SQ.MTR

1ST   STAGE WORKING TEMPERATURE

70-80OC

70 - 80OC

70-80O C - AS MAXIMUM

2ND  STAGE DRYING BED AREA X LAYER

1.5 MTR X 6 MTR – 1 LAYER –

9 SQ MTR

1.5MTR X 9 MTR X 3 LAYER –

40.5 SQ.MTR

1.5 MTR X 9 MTR – 3 LAYER--- 40.5 SQ.MTR

2ND  STAGE WORKING TEMPERATURE

CONDITIONING UNIT

45-55OC

45-55O C

CONNECTED LOAD

1ST  STAGE

VIBRATOR FEEDER

0.75 KW X 1 NOS

0.75 KW

0.75 KW X 1 NOS

0.75 KW

0.75 KW x 1 NOS

0.75 KW

MATERIAL LEVELLER

0.75 KW X 1 NOS

0.75 KW

0.75 KW X 1 NOS

0.75 KW

0.75 KW x 1 NOS

0.75 KW

SS CONVEYOR BELT

0.75 KW X 6 NOS

4.50 KW

0.75 KW X 5 NOS

3.75 KW

1.1 KW X 5 NOS

5.5 KW

BRUSH AND MIXER

0.75 X 2 NOS

1.50 KW

0.75 KW X 2 NOS

1.50 KW

0.75 X 2 NOS

1.5 KW

MIDDLE MIXER DRIVE

NOT APPLICABLE

0.75 KW X 1 NOS

0.75 KW

0.75 X 2 NOS

1.5 KW

Conditioning fans

2.2 KW X 2 NOS

4.4 KW

NOT APPLICABLE

NOT APPLICABLE

ID FAN

11 KW X 2 NOS

22.00 KW

11 KW X 3 NOS

33.00 KW

11 KW X 6 NOS

66 KW

Total KW

33.9 KW

40.75 KW

76 KW

2ND  STAGE

VIBRATOR FEEDER

NOT APPLICABLE

NOT APPLICABLE

0.75 KW X 1 NOS

0.75 KW

MATERIAL LEVELLER

NOT APPLICABLE

0.75 KW X 1 NOS

0.75 KW

0.75 KW X 1 NOS

0.75 KW

SS CONV BELT

NOT APPLICABLE

0.75 KW X 3 NOS

2.25 KW

0.75 KW X 3 NOS

2.25 KW

BRUSH AND MIXER

NOT APPLICABLE

0.75 KW X 2 NOS

1.5 KW

0.75 KW X 2 NOS

1.5 KW

ID FAN

NOT APPLICABLE

2.2 KW X 6 NOS

13.2 KW

2.2 KW X 6 NOS

13.2 KW

FD FAN

NOT APPLICABLE

3.7 KW X 3 NOS

11.1 KW

3.7 KW X 3 NOS

11.1 KW

TOTAL KW

NOT APPLICABLE

29.55 KW

29.55 KW

TOTAL CONNECTED LOAD

33.9 KW

70.3 KW

105.55 KW

HEATING MEDIA REQUIREMENT

(HOT WATER BOILER / STEAM BOILER)

6 LACKS KCAL/HR

15 LACKS KCAL/HR

25 LAKHS KCAL/HR

DRYER EFFICIENCY

70%

70%

70%

OVERALL SPACE REQUIRED FOR DRYER
(L X W X H_in mtr )

17 MTR X 4.2 MTR X 5 MTR

18 MTR X 4.2 MTR X 5 MTR

19 MTR X 4.2 MTR X 5 MTR

*DISCLAIMER - MOISTURE TO EVAPORATE, DRYING TIME & HEAT LOAD DEPENDS UPON THE RAW MATERIAL CONDITION, INITIAL MOISTURE CONTENT, REQUIRED FINAL MOISTURE, LOCATION OF THE PLANT, ENVIRONMETAL CONDITIONS ETC.

ALL DESIGN RIGHTS RESERVED BY OPTYTECH ENGINEERS.